INNOVATIVE METHODS AND CHALLENGES IN HIGH SPEED AND ULTRA-HIGH-SPEED GRINDING


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Abstract

The review describes latest innovation results and achievements in the field of grinding. Special attention has been paid to new innovative grinding tools such as wheels with minimum quantity of bonds (MQB) having very high porosity and extremely light weight. Perspectives were discussed for making new superabrasive tools with cutting points which have very high strength reaching the strength of synthetic diamonds or even exceeding that.

Special attention has been paid for advanced methods of Creep-Feed Deep Grinding, High-Speed Grinding and Ultra-High-Speed Grinding. Up-to-date combined methods of Super-High Grinding such as Speed-Stroke Grinding, High-Speed-Stroke Grinding, Quick-Point Grinding, and High-Efficiency Deep Grinding and others have been presented and discussed. The most of above mentioned methods are being currently investigated in China, the United States, Japan, Germany and other European countries.

The work discusses requirements to new kinds of equipment and grinding tools for the combined high-speed grinding and ultra-high-speed grinding methods. The new possibilities and areas of application of the High-Speed Diamond Grinding and MQB tools have been also shown. MQB tools are equipped with extruded grits having 4:1 and 8:1 ratio of length to diameter are manufactured by Saint-Gobian Abrasives (USA, France), which is the biggest producer of abrasive and diamond tools in the world.

The article presents practical results of manufacturing experience of China, USA, Germany and Japan in different methods of Super-High and combined methods of grinding.

The list of references includes the works in the field of High-Speed Grinding and other grinding phenomena published by the most prominent and famous researchers in the world.

About the authors

Alexander Veniaminovich Pilinsky

Raymer Metals, Inc., Los Angeles

Author for correspondence.
Email: apilinsky@yahoo.com

Master of Science in Mechanical Engineering

United States

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