INNOVATIVE METHODS AND CHALLENGES IN HIGH SPEED AND ULTRA-HIGH-SPEED GRINDING


Cite item

Full Text

Abstract

The review describes latest innovation results and achievements in the field of grinding. Special attention has been paid to new innovative grinding tools such as wheels with minimum quantity of bonds (MQB) having very high porosity and extremely light weight. Perspectives were discussed for making new superabrasive tools with cutting points which have very high strength reaching the strength of synthetic diamonds or even exceeding that.

Special attention has been paid for advanced methods of Creep-Feed Deep Grinding, High-Speed Grinding and Ultra-High-Speed Grinding. Up-to-date combined methods of Super-High Grinding such as Speed-Stroke Grinding, High-Speed-Stroke Grinding, Quick-Point Grinding, and High-Efficiency Deep Grinding and others have been presented and discussed. The most of above mentioned methods are being currently investigated in China, the United States, Japan, Germany and other European countries.

The work discusses requirements to new kinds of equipment and grinding tools for the combined high-speed grinding and ultra-high-speed grinding methods. The new possibilities and areas of application of the High-Speed Diamond Grinding and MQB tools have been also shown. MQB tools are equipped with extruded grits having 4:1 and 8:1 ratio of length to diameter are manufactured by Saint-Gobian Abrasives (USA, France), which is the biggest producer of abrasive and diamond tools in the world.

The article presents practical results of manufacturing experience of China, USA, Germany and Japan in different methods of Super-High and combined methods of grinding.

The list of references includes the works in the field of High-Speed Grinding and other grinding phenomena published by the most prominent and famous researchers in the world.

About the authors

Alexander Veniaminovich Pilinsky

Raymer Metals, Inc., Los Angeles

Author for correspondence.
Email: apilinsky@yahoo.com

Master of Science in Mechanical Engineering

США

References

  1. Pilinsky A. Modern tendencies of applications and developing grinding processes in the USA. Vektor nauki Tolyattinskogo gosudarstvennogo universiteta, 2012, no. 4, pp. 94–103.
  2. Marinescu J. et al. Handbook of Machining with Grinding Wheels. CRC Press Taylor and Francis Group, 2007, 596 p.
  3. Webster J., Tricard M. Innovations in Abrasive Products for Precision Grinding. CIRP Ann.-Manuf. Techn, 2003, vol. 53, issue 2, pp. 597–617.
  4. Roquefeuil F. ABRAL: A New Electrofused ALON Grain for Precision Grind-ing. Proc. Conf. "Precision Grinding & Finishing in the Global Economy". Gorham, 2001, pp. 99–101.
  5. Superabrasive boride and a method of preparing the same by mechanical alloy-ing and hot pressing. Patent 6099605 USA / B.A. Cook [et al.], appl. 07.06.1999, patented 08.08.2000.
  6. Aluminum-boron-carbon abrasive article and method to form said article. Pa-tent 6042627 USA / A.J. Pyzik [et al.], appl. 29.04.1998, patented 28.03.2000.
  7. Hard carbon nitride and method for preparing same. Patent 5110679 USA / E.E. Haller [et al.], appl. 24.04.1990, patented 05.05.1992.
  8. Rowe W.B. Principles of Modern Grinding Technology. William Andrew, 2009, 300 p.
  9. Gibree P. Three Faces of Creep-Feed Grinding. Worchester, Abrasive Marketing Group, Norton, 1995, 4 p.
  10. Inasaki I. Speed-Stroke Grinding of Advanced Ceramics. Annals of CIRP, 1988, vol. 37/1, pp. 299–302.
  11. Wang S., Li C.H. Application and Development of High-efficiency Abrasive Process. International Journal of Advanced Science and Technology, 2012, vol. 47, pp. 51–64.
  12. Tonschoff H.K., Karpuschewski B., Mandrisch T. Grinding Process Achievements and their Consequences on Machine Tools Challenges and Opportunities. Ann. CIRP, 1998, vol. 47, no. 2, pp. 651–668.
  13. Olivera J.F.G., Silva E.J., Guo G., Hashimoto F. Industrial Challenges in Grinding. CIRP Annals-Manufacturing Technology, 2009, vol. 58, pp. 663–680.
  14. Malkin S., Guo Ch. Grinding Technology: Theory and Applications of Machining with Abrasives. Industrial Press, 2008, 372 p.
  15. Huang H., Liu T.C. Experimental Investigation of Machining Characteristics and Removal Mechanisms of Advanced Ceramics in High Speed Deep Grinding. International Journal of Machine Tools & Manufacture, 2003, vol. 43, no. 8, pp. 811–823.
  16. Klocke F. et al. High-Speed Grinding Fundaments and State of Art in Europe, Japan and USA. Annals of CIRP, 1997, vol. 46, no. 2, pp. 715–720.
  17. Hwang T.W., Evans C.J., Malkin S. An Investigation of High Speed Grinding with Electroplated Diamond Wheels. Annals of the CIRP, 1997, vol. 49, no. 1, pp. 245–248.
  18. Yui A., Lee H.S. Surface Grinding with Ultra High Speed CBN Wheels. Journal of Material Processing Technology, 1996, vol. 62, no. 9, pp. 393–396.
  19. Richter A. Swiss Precision. Cuffing Tool Engineering Magazine, 2005, vol. 57, no. 5, pp. 21–22.
  20. Chinese Machine Tool and Tools Association Review of Abrasive and Abrasive Tools at CIMT 2001. World Manufacturing Engineering and Market, 2001, vol. 4, pp. 24–27.
  21. Xio S. et al. Study of Effect of Grinding Speed on Finish and Precision Machining in Quick-Point Grinding. Key Engineering Materials, 2008, vol. 364–366, pp. 696–700.
  22. Changming Z., Wanju L. CNC Quick-Point Grinding Process and its Application. Manufacturing Technology & Machine Tool, 2004, vol. 7, pp. 67–68.
  23. Qiu J. et al. Theoretical Model of Grinding Force in Quick-Point Grinding. Material Science Forum, 2009, vol. 626–627, pp. 75–80.
  24. Linke B., Duscha M., Klocke F., Dornfeld D. Combination of Speed-Stroke Grinding and High Speed Grinding with Regard to Sustainability. URL: escholarship.org/uc/item/5qs5k8pv (дата обращения 20.02.2015).
  25. Duscha M., Klocke F., Linke B., Dornfeld D. Higher Competitiveness of Speed-Stroke Grinding Using Increased Wheel Speeds. Proceeding of the ASME. International Manufacturing Science and Engineering Conference, Notre Dame, Indiana (USA). Indiana, 2012, pp. 7–14.
  26. Linke B., Duscha M., Vu A.T., Klocke F. FEM-based Simulation of Temperature in Speed-Stroke Grinding with 3D Transient Moving Heat Sources. Advanced Materials Research, 2011, vol. 223, p. 733–742.
  27. Yui A., Okuyama S., Kitajima T. Performance of Speed-Stroke and Creep-Feed Grinding under Constant Removal Rate. Key Engineering Materials, 2004, vol. 257–258, pp. 69–74.
  28. Sachsel H.G. Precision Abrasive Grinding in the 21st Century: Conventional, Ceramic, Semi-Superabrasive and Superabrasive. Xlibris Corp, 2010, 680 p.
  29. Funayama N., Matsuda J. Development of High-Performance cBN and Diamond Grinding Wheels for High-Speed Grinding. New Diamond and Frontier Carbon Technology, 2005, vol. 15, no. 4, pp. 173–180.
  30. Chen J., Fang Q, Zhang L. Investigations on Distribution and Scatter of Surface Residual Stress in Ultra-High Speed Grinding. International Journal of Advanced Manufacturing Technology, 2014, vol. 75, pp. 615–627.
  31. Yang L. et al. Ultra-High-Speed Grinding. Theoretical Basis and Development in Grinding Machine Tool. Key Engineering Materials, 2014, vol. 589–590, pp. 293–298.
  32. Ota M., Nakayama T., Takashima T., Watanabe H. Ultra-High-Speed Grinding with CNB Wheel for Mirror-Like Surface Finish. Key Engineering Materials, 2005, vol. 291–292, pp. 67–72.

Supplementary files

Supplementary Files
Action
1. JATS XML
Download

Copyright (c)



This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies