The development of methodological and mathematical tools for implementing the strategy of identifying critical requirements for assembling highly-precise goods

Cover Page

Cite item

Full Text

Abstract

The problem of improving the production of highly-precise devices and machines has primary importance. It is caused by the fact that the quality and accuracy of production of such devices impose increasingly stringent requirements, while standard approaches intended to ensure these criteria are insufficiently multipurpose. The developed approach – a complex of formalized design procedures for systems for accounting the requirements for the assembly of highly-precise goods when designing technological processes of mechanical treatment – allows solving these problems. However, it is necessary to develop additional solutions to ensure the relationship between the design and technological preproduction. The relevance of the study is in the solution of an important problem – the improvement of the procedure for carrying out the design-dimensional analysis within the system for accounting the requirements for the assembly of highly-precise products when designing technological processes of mechanical treatment. To solve this issue, the authors proposed the technique of component separation of a highly-precise good based on the identification of a base component / assembly unit and specified a mathematical model for the formation of a conjugation graph and a dimension graph, which is necessary to identify critical (vital) requirements to assembly and carrying out the design-dimensional analysis. Introducing the proposed techniques will allow choosing rational technologies for producing parts at further stages of implementation of design procedures of the system for accounting the requirements for the assembly of highly-precise goods when designing technological processes of mechanical treatment. In turn, it will cause labor intensity reduction and cutting the time of production of highly-precise goods and will allow decreasing costs during design-technological preparation within the conditions of multiproduct manufacture.

About the authors

Aleksandr V. Nazaryev

Branch of the FSUE “Academician Pilyugin Scientific-Production Center of Automatics and Instrument-Building” – “Industrial Association “Korpus”, Saratov

Author for correspondence.
Email: alex121989@mail.ru
ORCID iD: 0000-0003-0610-6060

PhD (Engineering), 1st category design engineer

Russian Federation

Petr Yu. Bochkarev

Kamyshin Technological Institute (branch) of Volgograd State Technical University, Kamyshin;
N.I. Vavilov Saratov State Agrarian University, Saratov

Email: bpy@mail.ru
ORCID iD: 0000-0003-0587-6338

Doctor of Sciences (Engineering), Professor

Russian Federation

References

  1. Bazrov B.M. Classification of objects of technological preparation in the machining production. IOP Conference Series: Materials Science and Engineering, 2021, vol. 1047, no. 1, article number 12048. doi: 10.1088/1757-899X/1047/1/012048.
  2. Suslov A.G., Fedonin O.N., Petreshin D.I. Basic fundamental to ensure and increase quality of mechanical engineering and aerospace products. Vestnik Bryanskogo gosudarstvennogo tekhnicheskogo universiteta, 2020, no. 2, pp. 4–10. doi: 10.30987/1999-8775-2020-2020-2-4-10.
  3. Vartanov M.V., Chung T.Ch. Assembly production: problems and solutions. Stankoinstrument, 2020, no. 2, pp. 22–29. doi: 10.22184/2499-9407.2020.19.02.22.29.
  4. Nazaryev A.V., Bochkarev P.Yu. Improving mathematical, methodological, and algorithmic support of implementation of an enlarged block of design procedures for the analysis of requirements to the highly precise products assembly. Science Vector of Togliatti State University, 2020, no. 4, pp. 15–24. doi: 10.18323/2073-5073-2020-4-15-24.
  5. Lin P., Li M., Kong X., Chen J., Huang G.Q., Wang M. Synchronisation for Smart Factory – Towards IoT-enabled Mechanisms. International Journal of Computer Integrated Manufacturing, 2018, vol. 31, no. 7, pp. 624–635. doi: 10.1080/0951192X.2017.1407445.
  6. Suslov A.G., Fedonin O.N., Medvedev D.M. Designing of functionally oriented technological processes. Vestnik mashinostroeniya, 2019, no. 9, pp. 66–71. EDN: TDBHLR.
  7. Rastegaev E.V. Requirements to TP CAD in conditions of parallel engineering development. Vestnik of P.A. Solovyov Rybinsk State Aviation Technical University, 2019, no. 4, pp. 69–73. EDN: KXJQUX.
  8. Bazrov B.M., Troitsky A.A. Manufacturability of Products. Russian Engineering Research, 2020, vol. 40, no. 8, pp. 683–687. doi: 10.3103/S1068798X20080055.
  9. Vartanov M., Chushenkov I. Methodology for evaluating the manufacturability of engineering products. Stankoinstrument, 2019, no. 2, pp. 14–23. doi: 10.22184/2499-9407.2019.15.02.14.22.
  10. Tchigirinsky Yu.L. Mathematical methods in technological design. Science intensive technologies in mechanical engineering, 2018, no. 4, pp. 13–20. EDN: RRLRLZ.
  11. Li X., Zhang S., Huang B., Huang R., Xu C., Zhang Y. A survey of knowledge representation methods and applications in machining process planning. International journal of advanced manufacturing technology, 2018, vol. 98, no. 9-12, pp. 3041–3059. doi: 10.1007/s00170-018-2433-8.
  12. Nazaryev A.V., Bochkarev P.Yu., Bokova L.G. Complex approach to implementation of technological preparation of multiproduct machining productions by taking into account specifics of assembly of high-precision products. Handbook. An Engineering Journal, 2019, no. 3, pp. 35–42. doi: 10.14489/hb.2019.03.pp.035-042.
  13. Mitin S.G., Bochkarev P.Yu., Shalunov V.V., Razmanov I.A. Determination of sustainable levels of design alternatives selection in the workflow CAP system. Science Vector of Togliatti State University, 2021, no. 3, pp. 48–56. doi: 10.18323/2073-5073-2021-3-48-56.
  14. Nazarev A.V., Bochkaryov P.Yu. Formalization of requirements to precision products at technological preparation stages of machine-assembly production. Science intensive technologies in mechanical engineering, 2020, no. 12, pp. 39–45. doi: 10.30987/2223-4608-2020-12-39-45.
  15. Agafonova E.N., Zakharov O.V. Classification of machine parts from position measurements. Sovremennye materialy, tekhnika i tekhnologii, 2018, no. 2, pp. 12–16. EDN: UPLJAY.
  16. Gaer M.A., Shabalin A.V. Geometrical divisibility of parts in analysis of assemblies with spatial tolerances. Izvestiya MGTU “MAMI”, 2008, no. 2, pp. 355–361. EDN: LHTCCX.
  17. Gaer M.A., Kuzmina E.Yu. Configuration varieties of square forms of surfaces details and assemblies. Modern technologies. System analysis. Modeling, 2019, no. 2, pp. 49–66. doi: 10.26731/1813-9108.2019.2(62).59-66.
  18. Lelyukhin V.E., Kolesnikova O.V. Analysis and calculation of dimensional chaines based on dimensional bond graphs. The Far Eastern Federal University: School of Engineering Bulletin, 2015, no. 4. pp. 29–34. EDN: VAXTID.
  19. Grechnikov F.V., Tlustenko S.F. Design build process for the accuracy of eligibility. Vestnik of Samara University. Aerospace and Mechanical Engineering, 2011, no. 3-4, pp. 38–43. EDN: OWYQOT.
  20. Chakraborty S., Chowdhury R. Graph-theoretic-approach-assisted Gaussian process for nonlinear stochastic dynamic analysis under generalized loading. Journal of Engineering Mechanics, 2019, vol. 145, no. 12, article number 04019105. doi: 10.1061/(ASCE)EM.1943-7889.0001685.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c)



This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies