EXPERIMENTAL STUDY OF THERMAL PROCESSES WHEN STRENGTHENING THE METAL-CUTTING TOOLS IN LOW -TEMPERATURE PLASMA


Cite item

Full Text

Abstract

The article gives the results of experimental study of thermal processes when strengthening the metal-cutting tool in low-temperature plasma of combined discharge using the “Chrom” plant.

The first and the second stages of study identified the influence of fed to the processing zone SHF-power on the passage of temperature front in the “plasma – tool – holder” system in the process of tool heating and cooling and the forming of temperature values in the tool holder body out of the zone of plasma influence, i.e. lagged temperature.

The results of the first stage of study made it possible to identify that the lagged temperature increment depends on the degree of the ambipolar process reaction both near the plasma low bound (on the low levels of fed SHF-power) and within the whole drift space (on the high levels of fed SHF-power).

The results of the second stage showed that the domination of tendency to propagation of large flows of heat fed from plasma to the tool space at the initial stages may lead to the over-heating and tool base tempering. The reason is the “closing” of heat in the heating zone which propagation velocity is notably higher than the temperature front propagation velocity. It caused by the fact that, for this moment, the channel for heat rejection through convective emission and to the massive heat elements (tool holder and tail end) is not formed yet.

During the third stage, while studying the influence of temperature rate of change on the tool physical and mechanical properties formed in the process of its production, the authors revealed that the change of temperature increase rate and plasma turn-off time may change considerably the tool service reliability.

In the whole, the results of research made it possible to display that the process of heat flow propagation in the plasma treatment zone should be controlled to get the reproducible strengthening results complying with the criteria of creation of a course with a specified structure and physical and mechanical properties on the tool working part surface.

About the authors

Boris Maksovich Brzhozovsky

Yuri Gagarin State Technical University of Saratov, Saratov

Author for correspondence.
Email: bmbsar85@mail.ru

Doctor of Engineering, Professor, Professor of the Department of Design of engineering and technological complexes

Россия

Vladimir Vasilievich Martynov

Yuri Gagarin State Technical University of Saratov, Saratov

Email: v_martynov@mail.ru

Doctor of Engineering, Professor, Professor of the Department of Design of engineering and technological complexes

Россия

Elena Petrovna Zinina

Yuri Gagarin State Technical University of Saratov, Saratov

Email: e-zinina@bk.ru

Doctor of Engineering, assistant professor of the Department of Design of engineering and technological complexes

Россия

References

  1. Grigoryev S.N. Metodi povisheniya stoykosti rezhushchego instrumenta [Methods of cutting tool hardening]. Moscow, Mashinostroenie publ., 2009, 368 p.
  2. Lashmanov V.I. Tool wear resistance increase. PROinstrument, 2002, no. 18, pp. 16–18.
  3. Vereshchaka A.S., Grigor'ev S.N., Kim V.A., Mokritskiy B.Ya., Altukhova V.V., Kirichek A.V. Science intensive technologies of tool hardening. Naukoemkie tekhnologii v mashinostroenii, 2013, no. 6, pp. 19–24.
  4. Kotkov Yu.K., Naumov A.G. Increase of wear resistance of high-speed steel tool. Fizika tribologicheskikh sistem. Ivanovo, Ivanovsky khimiko-tekhnologichesky institut publ., 1988, pp. 94–98.
  5. Borovushkin I.V. Hardening of cutting tool using ion-plasma sputtering. Stanki i instrumenti derevoobrabativayushchikh proizvodstv. Leningrad, Leningradskaya lesotekhnicheskaya akademiya publ., 1988, pp. 30–33.
  6. Tabakov V.P. et al. Hardening of cutting tool by changing the adhesive strength properties of wear-resistant coating. Stanki i instrument, 1990, no. 3, pp. 22–23.
  7. Migranov M.Sh. Study of wear-resistant coatings for cutting tool with nanocrystal structure. Izvestiya vuzov. Mashinostroenie, 2005, no. 1, pp. 56–62.
  8. Vereshchaka A.S., Terentyev I.P. Rezhushchie instrumenti s iznosostoykimi pokrytiyami [Cutting tools with wear-resistant coatings]. Moscow, Mashinostroenie publ., 1986, 192 p.
  9. Smolnikov E.A. Termicheskaya i khimiko-termicheskaya obrabotka instrumentov v solyanikh vannakh [Thermal and thermo-chemical processing of tools in salt-bath]. Moscow, Mashinostroenie publ., 1989, 148 p.
  10. Development and implementation of technology of thermo-chemical processing of details and tool in the terms of glow discharge: research report № GR 80005837; inv. № 02840 035457. Moscow, MVTU im. N.E. Baumana publ., 1983, 106 p.
  11. Blinkov I.V., Volkhonsky A.O., Anikin V.N., Skryleva E.A. Multi-layer nano-structural TiAlN/ZrNbN/CrN coatings produced using the Arc-PVD method for hard-metal cutting tool. STIN, 2012, no. 5, pp. 18–24.
  12. Kurochkin A.V. Technological characteristics of multi-purpose nano-structured coatings for cutting tool. Vestnik RGATA, 2010, no. 3, pp. 166–172.
  13. Trigub V.B. et al. Plasma-chemical strengthening of tool alloys. Sbornik dokladov VI respublikanskogo seminara “Razrabotka, proizvodstvo i primenenie instrumentalnikh materialov”. Kiev, 1990, pp. 45–46.
  14. Brover G.I., Shulga A.A., Rusin P.I. Special aspects of laser and electron-beam treatment of tool steels. Elektronnaya obrabotka materialov, 1989, no. 1, pp. 15–18.
  15. Latishev V.N. et al. Hardening of high-speed cutting tool using the nano-laser surface strengthening. STIN, 2005, no. 6, pp. 17–20.
  16. Dashkevich I.P., Knyazhevskaya G.S., Tomashevich Yu.G. Plasma strengthening of metal working tool and die tooling. Novaya visokochastotnaya tekhnika dlya mashinostroitelnogo proizvodstva. Moscow, VNIIETO, 1988, pp. 32–37.
  17. Lee I.P., Rukhlyada N.Ya. Producing the surface structures with the help of concentrated flows of particles. Fizika i khimiya obrabotki materialov, 2005, no. 1, pp. 61–65.
  18. Ivanov Yu.F., Ovcharenko V.E., Kolubaeva Yu.A., Filimonov S.Yu. Electron beams modification of plasma metal-ceramic coatings. Uprochnyayushchie tekhnologii i pokritiya, 2008, no. 12, pp. 17–22.
  19. Pogrebnyak A.D., Remnev G.E., Chistyakov S.A., Legachev A.E. Modification of the properties of metals by high-power ion beams. Russian physics journal, 1987, vol. 30, no. 1, pp. 39–48.
  20. Uglov V.V. et al. Plasma-immersion nitrogen implantation into high-speed cutting steel. Phase composition and mechanical properties. Fizika i khimiya obrabotki materialov, 1999, no. 5, pp. 18–25.
  21. Brzhozovsky B.M., Martinov V.V., Zinina E.P. Uprochnenie rezhushchego instrumenta vozdeystviem nizkotemperaturnoy plazmi kombinirovannogo razryada [Cutting tool strengthening by influence of low-temperature combined discharge plasma]. Saratov, Saratovsky gosudarstvenny tekhnichesky universitet publ., 2009, 176 p.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c)



This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies