Determination of the stress threshold and microstructural factors forming the nonlinear unloading effect of the ZK60 (MA14) magnesium alloy

Magnesium alloys are an ideal material for creating lightweight and durable modern transport systems, but their widespread use is limited due to some physical and chemical properties. This paper considers the effect of nonlinear elastic unloading of the MA14 (ZK60, Mg–5.4Zn–0.5Zr) magnesium alloy in a coarse-grained state after recrystallisation annealing. The study found that the nonlinearity of the unloading characteristic, is formed when reaching a certain threshold stress level. It is expected that the effect under the study is associated with the deformation behavior of the alloy, during which the twin structure formation according to the tensile twinning mechanism is observed. The sample material microstructure was determined, by scanning electron microscopy using electron backscattered diffraction analysis. Determination of the threshold stress, for the formation of unloading nonlinearity was carried out by two methods: 1) by the value of the loop area formed by the nonlinearity of the unloading mechanical characteristics and the repeated loading (mechanical hysteresis) characteristics, and 2) by analysing the acoustic emission recorded during failure strain. A comparison of the results obtained, allows suggesting that the unloading nonlinearity is caused by twinning in grains, in which an unfavorable configuration (low Schmidt factor), for dislocation slip is observed. Rotating the twinned crystal at an angle close to 90° does not contribute to an increase in the Schmidt factor and activation of dislocation slip systems to secure the deformed structure through the dislocation strengthening mechanism. With a subsequent decrease in the external stress, detwinning and partial restoration of the crystal lattice configuration occur.