Frontier Materials & TechnologiesFrontier Materials & TechnologiesFrontier Materials & Technologies2782-40392782-6074Togliatti State University94310.18323/2782-4039-2024-2-68-9ArticlesСтатьиUnknownSurface finish and cutting efficiency in gingelly oil during machining: regression analysisКачество обработки поверхности и эффективность резания в кунжутном масле во время механической обработки: регрессионный анализhttps://orcid.org/0000-0001-6190-9857ShaileshRao AgariШайлешРао Агари
India

PhD, Professor, Department of Mechanical Engineering

кандидат наук, профессор, кафедра машиностроения

shailesh.rao@nmit.ac.inNITTE Meenkshi Institute of TechnologyПолитехнический институт Нитте Минакши2806202421011112806202428062024Copyright ©; 2024, Shailesh R.Copyright ©; 2024, Шайлеш Р.2024Shailesh R.Шайлеш Р.https://creativecommons.org/licenses/by/4.0https://vektornaukitech.ru/jour/article/view/943

This study evaluates the use of gingelly oil as an eco-friendly cutting fluid for the turning operation. Experiments were conducted to determine the effect of nose radius, and rake angle on tool wear, surface formation, and cutting force. In addition, different lubrication techniques, such as cutting fluids and bio-oils, were investigated to determine their potential for minimising friction, heat generation, and tool wear during machining. In comparison to dry cutting, and conventional petroleum-based lubricants, the results demonstrate that gingelly oil consistently produces smoother surface finishes, and reduces cutting forces. The relationships between cutting parameters, and surface finish were analysed using statistical modelling, with R-square and p-values used to quantify correlations and predictor significance. The findings highlight the viability of gingelly oil as a cutting fluid and the significance of optimising process parameters for increased machining efficiency.

В исследовании оценивается возможность использования кунжутного масла в качестве экологически чистой смазочно-охлаждающей жидкости при токарной обработке. Проведены эксперименты для определения влияния радиуса закругления вершины и переднего угла инструмента на износ инструмента, формирование поверхности и силу резания. Кроме того, были исследованы различные смазочные материалы, такие как смазочно-охлаждающие жидкости на нефтяной основе и биомасла, с целью определения их потенциала для минимизации трения, выделения тепла и износа инструмента во время обработки. Установлено, что по сравнению с сухим резанием и обычными смазками на нефтяной основе кунжутное масло обеспечивает более гладкую поверхность и снижает силу резания. Взаимосвязь между параметрами резания и качеством обработки поверхности анализировалась с использованием статистического моделирования. Для количественной оценки корреляций и значимости предиктора использовались коэффициент детерминации (R-квадрат) и p-значения. Результаты подчеркивают эффективность использования кунжутного масла в качестве смазочно-охлаждающей жидкости и важность оптимизации параметров процесса для повышения эффективности обработки.

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