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<article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xmlns:ali="http://www.niso.org/schemas/ali/1.0/" article-type="research-article" dtd-version="1.2" xml:lang="en"><front><journal-meta><journal-id journal-id-type="publisher-id">Frontier Materials &amp; Technologies</journal-id><journal-title-group><journal-title xml:lang="en">Frontier Materials &amp; Technologies</journal-title><trans-title-group xml:lang="ru"><trans-title>Frontier Materials &amp; Technologies</trans-title></trans-title-group></journal-title-group><issn publication-format="print">2782-4039</issn><issn publication-format="electronic">2782-6074</issn><publisher><publisher-name xml:lang="en">Togliatti State University</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="publisher-id">1057</article-id><article-id pub-id-type="doi">10.18323/2782-4039-2025-2-72-3</article-id><article-categories><subj-group subj-group-type="toc-heading" xml:lang="en"><subject>Articles</subject></subj-group><subj-group subj-group-type="toc-heading" xml:lang="ru"><subject>Статьи</subject></subj-group><subj-group subj-group-type="article-type"><subject>Research Article</subject></subj-group></article-categories><title-group><article-title xml:lang="en">Ductility, bending and wrapping ability relationship in wires made of electromagnetically cast ultrafine grained Al–0.5Fe and Al–0.5Fe–0.3Cu alloys</article-title><trans-title-group xml:lang="ru"><trans-title>Соотношение пластичности, способности к перегибам и навивам проволок из ультрамелкозернистых сплавов Al–0,5Fe и Al–0,5Fe–0,3Cu, полученных литьем в электромагнитный кристаллизатор</trans-title></trans-title-group></title-group><contrib-group><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-8616-0042</contrib-id><name-alternatives><name xml:lang="en"><surname>Medvedev</surname><given-names>Andrey E.</given-names></name><name xml:lang="ru"><surname>Медведев</surname><given-names>Андрей Евгеньевич</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>PhD (Physics and Mathematics), senior researcher</p></bio><bio xml:lang="ru"><p>кандидат физико-математических наук, старший научный сотрудник</p></bio><email>medvedevandreyrf@gmail.com</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-1879-9389</contrib-id><name-alternatives><name xml:lang="en"><surname>Zhukova</surname><given-names>Olga O.</given-names></name><name xml:lang="ru"><surname>Жукова</surname><given-names>Ольга Олеговна</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>engineer-researcher</p></bio><bio xml:lang="ru"><p>инженер-исследователь</p></bio><email>baykeeva.olga@yandex.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0009-0000-7526-8309</contrib-id><name-alternatives><name xml:lang="en"><surname>Fedotova</surname><given-names>Darya D.</given-names></name><name xml:lang="ru"><surname>Федотова</surname><given-names>Дарья Дмитриевна</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>master, 4th category operator of the Research Laboratory “Metals and Alloys under Extreme Conditions”</p></bio><bio xml:lang="ru"><p>магистр, оператор 4-го разряда НИЛ «Металлы и сплавы при экстремальных воздействиях»</p></bio><email>dariafedotowa@mail.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0002-4618-412X</contrib-id><name-alternatives><name xml:lang="en"><surname>Khafizova</surname><given-names>Elvira D.</given-names></name><name xml:lang="ru"><surname>Хафизова</surname><given-names>Эльвира Динифовна</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>PhD (Physics and Mathematics), senior researcher</p></bio><bio xml:lang="ru"><p>кандидат физико-математических наук, старший научный сотрудник</p></bio><email>ela.90@mail.ru</email><xref ref-type="aff" rid="aff1"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0009-0007-1272-3993</contrib-id><name-alternatives><name xml:lang="en"><surname>Motkov</surname><given-names>Mikhail M.</given-names></name><name xml:lang="ru"><surname>Мотков</surname><given-names>Михаил Михайлович</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>PhD (Engineering), senior researcher</p></bio><bio xml:lang="ru"><p>кандидат технических наук, старший научный сотрудник</p></bio><email>mikhail145@mail.ru</email><xref ref-type="aff" rid="aff2"/></contrib><contrib contrib-type="author"><contrib-id contrib-id-type="orcid">https://orcid.org/0000-0001-9950-0336</contrib-id><name-alternatives><name xml:lang="en"><surname>Murashkin</surname><given-names>Maksim Yu.</given-names></name><name xml:lang="ru"><surname>Мурашкин</surname><given-names>Максим Юрьевич</given-names></name></name-alternatives><address><country country="RU">Russian Federation</country></address><bio xml:lang="en"><p>PhD (Engineering), senior researcher</p></bio><bio xml:lang="ru"><p>кандидат технических наук, старший научный сотрудник</p></bio><email>m.murashkin.70@gmail.com</email><xref ref-type="aff" rid="aff1"/></contrib></contrib-group><aff-alternatives id="aff1"><aff><institution xml:lang="en">Ufa University of Science and Technology</institution></aff><aff><institution xml:lang="ru">Уфимский университет науки и технологий</institution></aff></aff-alternatives><aff-alternatives id="aff2"><aff><institution xml:lang="en">Siberian Federal University</institution></aff><aff><institution xml:lang="ru">Сибирский федеральный университет</institution></aff></aff-alternatives><pub-date date-type="pub" iso-8601-date="2025-06-30" publication-format="electronic"><day>30</day><month>06</month><year>2025</year></pub-date><issue>2</issue><issue-title xml:lang="en"/><issue-title xml:lang="ru"/><fpage>29</fpage><lpage>38</lpage><history><date date-type="received" iso-8601-date="2025-06-30"><day>30</day><month>06</month><year>2025</year></date></history><permissions><copyright-statement xml:lang="en">Copyright ©; 2025, Medvedev A.E., Zhukova O.O., Fedotova D.D., Khafizova E.D., Motkov M.M., Murashkin M.Y.</copyright-statement><copyright-statement xml:lang="ru">Copyright ©; 2025, Медведев А.Е., Жукова О.О., Федотова Д.Д., Хафизова Э.Д., Мотков М.М., Мурашкин М.Ю.</copyright-statement><copyright-year>2025</copyright-year><copyright-holder xml:lang="en">Medvedev A.E., Zhukova O.O., Fedotova D.D., Khafizova E.D., Motkov M.M., Murashkin M.Y.</copyright-holder><copyright-holder xml:lang="ru">Медведев А.Е., Жукова О.О., Федотова Д.Д., Хафизова Э.Д., Мотков М.М., Мурашкин М.Ю.</copyright-holder><ali:free_to_read xmlns:ali="http://www.niso.org/schemas/ali/1.0/"/><license><ali:license_ref xmlns:ali="http://www.niso.org/schemas/ali/1.0/">https://creativecommons.org/licenses/by/4.0</ali:license_ref></license></permissions><self-uri xlink:href="https://vektornaukitech.ru/jour/article/view/1057">https://vektornaukitech.ru/jour/article/view/1057</self-uri><abstract xml:lang="en"><p>The research status on such functional properties, as bending capability, wrapping capability and ductility of conductive Al–Fe and Al–Fe–Cu alloys wires is uncertain. Bending and wrapping capability is determined by the industrial standards while no attempts were made to study the relation between them and ductility of the Al alloys wires, paying even less attention to the ultrafine-grained Al-based wires, produced by electromagnetic casting and equal-channel angular pressing. In this study alloys with two different chemical compositions (Al–0.5 wt. % Fe and Al–0.5 wt. % Fe–0.3 wt. % Cu) and two different casting methods (casting into electromagnetic mold and continuous casting and rolling) were used. Part of the wires for the study was prepared by cold drawing (CD), the other part – by the combination of the equal-channel angular pressing by the Conform scheme and cold drawing (ECAP-C+CD) to obtain coarse grained (CG) and ultrafine grained (UFG) structures, respectively. Annealing at 230 °C for 1 h was carried out to evaluate the thermal stability of the wires. It was shown that the correlation between ductility (elongation to failure), number of wraps and number of bends (both before the first crack and before complete failure of the specimen) may differ depending on the deformation value, deformation scheme, and amount of alloying elements of the alloy wire, as well as ability to form solid solutions.</p></abstract><trans-abstract xml:lang="ru"><p>В исследованиях таких функциональных свойств сплавов Al–Fe и Al–Fe–Cu, как способность к перегибам и навивам, а также пластичность проводов из этих сплавов, имеет место значительная степень неопределенности. Способность к перегибам и навивам определяется промышленными стандартами, однако попыток изучить связь между ними и пластичностью проводов из алюминиевых сплавов не предпринималось. Еще меньше внимания уделено проводам с ультрамелкозернистой структурой на основе алюминия, полученным электромагнитным литьем и равноканальным угловым прессованием. В данном исследовании использовались сплавы с двумя различными химическими составами (Al–0,5 вес. % Fe и Al–0,5 вес. % Fe–0,3 вес. % Cu) и двумя различными способами литья (литье в электромагнитный кристаллизатор и непрерывное литье и прокатка). Часть проводов для исследования была изготовлена методом холодного волочения (ХВ), другая – комбинацией равноканального углового прессования по схеме «Конформ» и холодного волочения (РКУП-К+ХВ) для получения крупнозернистой и ультрамелкозернистой структур соответственно. Для оценки термической стабильности проволок проводили отжиг при температуре 230 °С в течение 1 ч. Показано, что соотношение между пластичностью (удлинением до разрушения), числом навивов и числом перегибов (как до первой трещины, так и до полного разрушения образца) может различаться в зависимости от схемы деформации, типа и количества легирующих элементов в сплаве, а также способности образовывать твердые растворы.</p></trans-abstract><kwd-group xml:lang="en"><kwd>Al alloy</kwd><kwd>Al–Fe</kwd><kwd>Al–Fe–Cu</kwd><kwd>electromagnetic casting</kwd><kwd>continuous casting and rolling</kwd><kwd>equal-channel angular pressing</kwd><kwd>cold drawing</kwd><kwd>elongation to failure</kwd><kwd>ductility</kwd><kwd>wire bending</kwd><kwd>wire wrapping</kwd><kwd>fracture analysis</kwd></kwd-group><kwd-group xml:lang="ru"><kwd>алюминиевый сплав</kwd><kwd>Al–Fe</kwd><kwd>Al–Fe–Cu</kwd><kwd>электромагнитное литье</kwd><kwd>непрерывное литье и прокатка</kwd><kwd>равноканальное угловое прессование</kwd><kwd>холодное волочение</kwd><kwd>удлинение до разрушения</kwd><kwd>пластичность</kwd><kwd>технологические перегибы</kwd><kwd>технологические навивы</kwd><kwd>фрактографический анализ</kwd></kwd-group><funding-group><funding-statement xml:lang="en">The work was supported by the Russian Science Foundation, grant number 20-79-10133, https://rscf.ru/project/20-79-10133/. The research part of the work was carried out on the equipment of the Core Facility Centre “Nanotech” of Ufa University of Science and Technology. The authors express their gratitude to Professor V.N. Timofeev (Siberian Federal University) for providing the research material.</funding-statement><funding-statement xml:lang="ru">Работа выполнена за счет гранта Российского научного фонда № 20-79-10133, https://rscf.ru/project/20-79-10133/. Исследовательская часть работы выполнена на оборудовании ЦКП «Нанотех» Уфимского университета науки и технологий. Авторы выражают благодарность профессору В.Н. Тимофееву (Сибирский федеральный университет) за предоставленный материал исследования.</funding-statement></funding-group></article-meta></front><body></body><back><ref-list><ref id="B1"><label>1.</label><citation-alternatives><mixed-citation xml:lang="en">Verma R.P., Kumar L.M. A short review on aluminium alloys and welding in structural applications. 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